VOLCANO ENGINEERING

From supplying material to owning the technical outcome

We step in where a catalogue is no longer enough: existing condition, failure cause, lining system, engineering detail, execution, control and documented handover.

VOLCANO ENGINEERING

Material is a component. The engineering outcome is a system that works.

We connect site condition, failure mechanism, lining layers, data sheets, quantities and execution method into one verifiable technical workflow.

E01

What is actually happening at the position?

Survey and input data

We review the process, geometry, operating history, images, drawings and available records; an on-site or drone survey is arranged where required.

  • existing-condition record
  • input-data register
  • marked areas of interest
E02

Why did the existing solution lose function?

Failure-mechanism diagnosis

We separate thermal, chemical, abrasion and mechanical duty from geometry, joint, anchoring, installation and initial heat-up issues.

  • defect map
  • working cause hypothesis
  • verification priorities
E03

Which layer and detail assembly matches the duty?

Lining-system concept

We define the hot-face and refractory safety layers, calculated insulation, joints, anchoring, installation method and critical transitions.

  • lining-system section
  • position specification
  • material and TDS schedule
E04

How is the solution converted into controlled site work?

Detailing and execution

We prepare quantities, phases, precast shapes, hold points and instructions for mixing, installation, curing, dry-out and initial heat-up.

  • bill of quantities
  • method statement
  • inspection and heat-up plan
E05

How is the work evidenced and the next cycle monitored?

Verification and life cycle

We document hold points, deviations, installed grades and final condition, creating a baseline for repeat comparison where surveys are commissioned.

  • quality-control record
  • as-built documentation
  • inspection and maintenance plan
Original technical drawing from the Volcano project archive
Original project archive · engineering detail

Available client deliverables

  • 01condition report and defect map
  • 02lining-system concept and section
  • 03position specification and TDS pack
  • 04quantities, method statement and hold points
  • 05as-built record and maintenance plan
Send the problem and operating conditions

SERVICE PORTFOLIO

A service is defined by its outcome, not only by hours

Every engagement receives a clear input, scope, deliverable, limitations and commercial model before work begins.

01

Advisory and technical preparation

For problems that first require clarification of operating conditions, documentation and feasible solution paths.

  • Technical refractory material selectionRecommended product group and the next data required for quotation.
02

Survey and diagnosis

For existing structures and units that require documented findings before a repair decision.

  • Chimney inspection and diagnosisCondition findings and a technically justified next step.
  • Drone surveys of industrial facilities and housesStructured existing-condition documentation, marked areas of interest and, where agreed and technically feasible, a photogrammetric 3D digital-twin model.
03

Project detailing and precasting

For lining systems, quantities, details, custom shapes and preparation of controlled execution.

  • Industrial refractory repairTechnical project quotation based on supplied or surveyed conditions.
  • Custom precast refractory blocksDimensionally controlled precast block or assembly supplied to the approved drawing and agreed service conditions.
04

Execution, service and handover

For agreed works, local repairs, installation and documentation of completed condition.

  • Chimney service or local repairAgreed service, component replacement or local repair.
  • Fireclay brick for stoves, ovens and domestic heating appliancesA measured set of bricks and compatible mortar, with delivery and agreed installation or combustion-chamber repair.

Field-proven engineering

Material is the starting point. A stable unit is the result.

From laboratory reports and lining-system selection to inspection, installation and overhaul of the most demanding positions.

Original field image of work inside an industrial thermal unit
ORIGINAL FIELD IMAGEWork zone · refractory lining · position preparation
Illustrative technical layer over an original unit image
TECHNICAL LAYERIllustrative geometry visualisation — no measurement data
Original industrial plant engineering drawing Original inspection image of a damaged refractory lining
ENGINEERING ARCHIVELining position starts with sections and operating conditions
13 sec · ORIGINAL VIDEOVisual inspection of the thermal unit exterior
01

REK Bitola

Major overhaul delivered in cooperation with Calderys.

02

TPP Obilić

Refractory work and support in a thermal-power environment.

03

TPP Gacko · RiTE Ugljevik

Independent engagement over ten consecutive years.

04

HBIS Smederevo

Refractory parts and solutions for the pusher furnace.

Selected references from the project and business archive. Scope, year and documentation are confirmed for each individual reference enquiry.

Independent laboratory verification

Tested by the IMS Institute, Belgrade

The archive contains ten named test reports covering Volcano and project refractory materials. Chemical and physical-mechanical properties were checked using the methods stated in each report.

Show materials with IMS reports 10
SCM-0SKO-DOPAL-FSZVEZDA 8 TORPORIT-5PORIT-6AL PORITVK-5CALDE CAST NB 82 QDCALDE GUN LB 84

Reports apply to the tested samples and are supplied with an appropriate technical enquiry. Status, edition and method are confirmed for the specific product and delivery.

Chemical composition Bulk density Crushing strength Porosity Refractoriness Thermal shock / abrasion — as applicable
Quality control and methods →
Do you have a drawing, damage photo or operating profile? Send a technical enquiry

Do you have a problem, drawing or unit that needs review?

Send operating conditions, images and available documentation. We will define the first justified step and the exact deliverable.

Send a technical enquiry